INTERACTIVE OPERATOR GUIDANCE WITH INSERTION CONTROL

To ensure that processes in manually operated systems or stations run quickly, safely and with the lowest possible error rate, operators need optimum support from intuitive guidance tools.
is required. MARQ4 Automation has extensive experience in the development of such HMI concepts. An exemplary use case is a system in which battery management controlling systems (BMCe), a key component of electric vehicles, are assembled and tested.
The assembly test line with automatic screw cells is designed in such a way that it can be flexibly adapted for the assembly of different products.
Manual workstations are used to feed and precisely insert a wide variety of components such as busbars, cables, housing parts, relays and fuses.
Our worker guidance system uses a step-by-step display to support the process of inserting the components. This reduces assembly times and prevents assembly errors.
During the subsequent insertion check, the correct assembly sequence is automatically checked and specific error patterns are displayed if necessary.
This enables direct corrections to be made, while at the same time providing the flexibility to adapt the assembly sequence individually.
An MES connection enables real-time checking of the release status of the inserted components directly from the MES.